SG2 Sortex Machines

Sorting RangesRice, Broad Bean,Corn,wheat,peanut,soybean,sesame, etc
Throughput(Ton/H)1~6
Accuracy(%)≥ 99.9
CarryOver Rate(Good: Bad)≥ 10 : 1
Working Voltage(Vac)110 – 380
Rating Power(KW)0.5~0.8
Pressure(Mpa)0.65~1.1
Air Consumption(L/min)< 1800
Weight(KG)500
Dimension(mm) (L*W*H)1239×1705.3×1827.9

2X Chute-Type Sortex Machine

Sortex Machine is a commonly used high-precision screening device, which is mainly used to screen small-sized materials. it can be used for various products such as tea, rice, grains, small stone, and other little materials. It can perform a variety of large-scale screening of materials with color or shape differences and is conducive to saving a lot of labor sorting costs.

Sortex Machine has two chutes and each chute has 64 channels. Its sorting capability is about 1 to 6ton depends on the material of different types. The Sorting accuracy is closed to 99% and the carryover rate(good: bad) exceeds 10:1. These data can fully reflect the excellent performance of our products. Sortex Machine is a complete sorting system and it requires all different components to work together. The machine contains more than 10 keys working system. They are feeding system, Photoelectric System, Sorting system, Electronic System, and Operating System.

Advantages of Sortex Machine

  • Top 2 Color Sorter Manufacturer in Whole Asia-pacific
  • 20 Years of R&D and Manufacturing Experience
  • CustomizedColor Sorting Solutions
  • One Stop Sourcing
  • 2 Years Warranty
  • Complete After Sales Services
  • Excellent Color Sorters With Competitive Prices

Sortex Machine

Sortex Machine is a commonly used high-precision sorting device, which is used primarily to separate small-sized materials.

 

It is suitable for various products sorting such as tea, rice, grains, small stone, and other little materials according to color and shape differences.

 

It helps large farm and food processing companies pick out the proper products from the original mix. For example, Most Farmers use rice color sorter to separate the excellent rice from the rice mix, which can improve the quality of rice and raise their selling prices.

 

In Food Processing companies, it is ideal for nuts and seed sorting. For example, Large peanut processing cannot avoid the sand, broken seeds, and other problems, Nut Color Sorters can solve this problem at 1% labor cost comparing to traditional sorting ways.

 

The Sorting process can save 90% off labor costs at least.

Structure & Performance

Sortex Machines have two chutes, and each chute has 64 channels. Its sorting capability is about 1 to 6ton depends on the material of different types, around two times comparing to One Chute Color Sorter(mini color sorter).

The Sorting accuracy close to 99%, and the carryover rate(good: bad) exceeds 10:1. These data can fully reflect the excellent performance of our products.  

 

Features

Sortex Machine has two regular sorting modes: normal sorting mode and reverse sorting mode. Both methods are used to separate the useful materials from the raw mixture.

Normal sorting mode is better for a mixture containing a high proportion of impurities. But the reverse sorting mode is suitable for mixtures containing a lower percentage of the impurities.

If used in conjunction with the elevator, we can use different sorting modes on the same color sorter twice.  

Sorting System

Sortex Machine can generally work because of a complete sorting system. Only if each accessory works properly will the sorting process proceed normally. The entire sorting system consists of multiple subsystems. They are:

Feeding system;

Photoelectric System;

Sorting system;

Electronic System.  

 

Feeding system

The feeding system consists of feeding hopper, vibrating feeder, and chute. The primary function of the feeding system is to ensure that each material enters the sorting area evenly and at the same rate.

 

Photoelectric System

The photoelectric system is the core part of the color sorter, which is mainly composed of a light source, a background plate, a digital camera, and related auxiliary devices. This System can collect the optical information of all materials.

The LED light provides a stable source of light for the image acquisition process, which reduces the color deviation of the material reflected light.

Sortex Machine equips two rows of high revolution modern cameras that can take one photo in each 0.01ms.

Sorting system

The sorting system consists of auxiliary fittings, finished tanks, jet valves, air compressors, and filters. Pneumatic nozzles come standard with nearly 200 nozzles, caliber only 2-3mm, high resolution, long life, and precise injection.  

Electronic control system

The automatic control system consists of signal conditioning components, timing components, and microcomputer control systems.

The electronic control system amplifies the color difference voltage from the photovoltaic system and compares it with the set color difference threshold.

The core technology is a product color tracking module to control the backlight brightness, dust cleaning, and automatic correction of the optical system of the color sorter to track and reject different colors.  

 

The Chinese touch screen operator interface can retain more than 20 preset sample modes and save 100 user-confirmed sample modes, which can be completed instantly between sample modes.

SG has been manufacturing this kind of sorting machine since 2001, so we have accumulated a lot of technology and data.