Your Optical Sorter Expert Since 2001
With 18 years of manufacturing experience, SG is always dedicated to providing an economical optical sorting solution to food process companies and farms. We can support your business with two types of optical sorters: Vertical Color Sorter & Horizontal Color Sorter. No matter where you’re located, we’re able to provide a one-stop shop to solve all your product sorting problems.
- Start from 1 unit
- Free installation and commissioning on-site
- 2-year warranty plus lifetime accessories support
SG Optical Sorter
SG Optical Sorter, also called Color Sorter, is designed to separate the fine products from an original mixture quickly. This high-precision sorting machine distinguishes foreign material by detecting and analyzing the material’s color, shape, and size information, and is able to classify different grades of products.
At present, SG Optical Sorters can sort more than 100 materials with small diameters such as grain, rice, seeds, nuts, minerals, and plastic.
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Why Choose SG?
We’re a factory. We have even made the first Optical Sorter in China, and we’re aiming to provide an affordable color sorting machine for our agriculture products’ process.
The Optical Sorter can be used on the materials that have a difference in color, shape, or size. Click Here to check our Complete Sorting List.
You may also Contact Us for a free sample test right now if you are not sure whether an optical sorter can work on your materials.
SG provides a complete range of optical sorting machines. It includes belt-type optical sorters and chute-type optical sorters.
You may also customize various optical sorters with different sorting capability.
It is simple to operate the optical sorter after receiving free training.
Besides, no matter where your business is, we will provide you free installation and commission service on-site.
- You can place an order with us at ONE
- We typically complete mass production within a week. For larger orders, we will arrange shipment no more than 30 days.
- We provide flexible shipment type. For ONE unit, we are able to do D2D business.
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Optical Sorters Ultimate Buying Guide
Our buying guide will cover everything you need to know about optical sorters.
First off, we’ll show you why you should consider using optical sorters as opposed to the traditional sorting methods. Next, we’ll talk about how these devices work, and finally, we’ll help you select the best optical sorter suited to your needs.
Let us begin:
What is an Optical Sorter?
1.1 What is an Optical Sorter
You’ve probably heard a lot about optical sorter, but you aren’t sure what it is and how it can be beneficial to you. If so, then you have come to the right place.
Optical sorting, sometimes referred to as digital sorting is an automatic process of sorting solid products using cameras and/ or lasers.
The device uses a software-driven image processing system that is able to identify objects size, shape, color, chemical composition, and structural properties.
All you need to do is the input you’re preferred to accept/ reject criteria in the device, and the sorter will compare the objects and remove any defective products and other foreign materials from the product line.
Additionally, you can program the sorter to separate products of different types of materials or grades. The applications for the use of an optical sorting machine are numerous.
One of the largest application areas is the food industry where the sorter can be used to process harvested foods including vegetables, nuts, fruits, potatoes, and much more.
In addition, the technology has also been adopted by other industries for:
- Food Processing
- Waste recycling
- Tobacco processing, and more
In short, an optical sorter uses light and sensors to capture images of the objects for processing and removes any impurities such as unwanted rot, greening defects, blemishes, damage, and foreign material such as stones, metal, or glass from the product line.
Remember that the defects are identified and targeted based on your selected accept/ reject criteria.
1.2 Benefits of Using an Optical Sorting Machine
An Optical Sorting Machine will drive down labor costs, increase quality, and even increase the performance and production speed. Here are the benefits of using this device:
When it comes to marketing products, the presentation is critical. A color-based optical sorter has the ability to detect and remove any defects and foreign materials consistently.
None of the traditional techniques can reach such quality in sorting than photo-pneumatic technology.
Since the color sorting machines are automated, they can continue selecting and dispersing of products for hours on end. When compared to workers manually sorting the items, a sorter is able to go through more material in a matter of minutes than a human hand can.
Return on Investment (ROI) is one of the most useful decision-making tools.
When well cared for and maintained, a sorter is highly durable and can be a one-time investment.
Reduced Labor Costs
An advanced sorting machine can inspect millions of individual product pieces per hour.
when you buy a color sorting machine, you won’t have to deal with human errors, employee tardiness, and other time-consuming Human Resource issues.
1.3 Why You Should Use an Optical Sorter
From a marketing and advertising point of view, how your product appeals to potential clients can be a huge determinant of your expected profits.
How Optical Sorter Works
A sorter’s performance depends on the application, the characteristics of the products, and the user’s objectives. An optical sorter comprises of four main components namely:
2.1 Machine Identification Process
Now that we’ve highlighted the four main components of an optical sorting machine let’s break the sorting process down. The first step is the identification process.
A camera and laser combination will maximize the detection and removal of foreign materials.
2.2 Machine Ejection Process
Now that we’ve covered how the device identifies the material, let’s take a closer look into how the ‘good’ and ‘bad’ materials are ejected from the product line.
The ejector system is the location where the particulate matter falling from the end of the conveyer belt is detected at a predetermined position, and based on this detection, that particular matter is eliminated by air.
Most optical sorters use two ejection valve configurations:
- Standard valves – These are the most common types. They are used for foods, plastics, and other small pieces/ materials.
- Heavy duty valves – They are mainly used for heavier and bigger pieces such as large chunks of wood.
When defaulted materials are being ejected, they can be directed in two ways:
- Upward ejection – https://www.youtube.com/watch?v=O0gWUeqzk_o
- Downward ejection – https://www.youtube.com/watch?v=vbSww5SBqN4
The upward ejection process works by redirecting the selected product (the bad material) in an upward and outward manner in the ejection chute.
The “defected’ materials are pushed down and out of the conveyer belt in order to make way for the ‘good’ items.
Pros and Cons of Upward and Downward Ejection Process
Each of these ejection set-ups comes with their own advantages and disadvantages.
The answer to these three questions can typically dictate the most appropriate ejection process for your use.
2.3 Factors to Evaluate the Quality of the Optical Sorter
As earlier mentioned, sorting systems can rapidly detect and physically remove any contaminated objects from your product line.
Simply put, here are a few questions you should ask yourself before deciding on an optical sorter:
- What am I trying to achieve?
- What are the business risks of doing nothing?
- What can I expect if I make the change? I.e. what are the potential rewards? (E.g. Financial rewards, operational rewards, etc.)
- What conditions need to be met to give the best chance of success?
- What factors do you need to consider before deciding on a specific optical sorter?
An optical sorter’s sorting capabilities refer to the number of materials that specific equipment can sort through in an hour, e.g. 20 ton per hour.
However, the capabilities of an optical sorter, regardless of the materials being sorted, depend on two main factors:
- The efficiency of the sorting system and the mechanical feeding system
- The quality of the image processing and the image classification system used
If you want to get accurate readings, consider looking for a device that has an adjustable feed rate and high output.
Configuration Speed – How long will it take you to change criteria configuration afterward? Is the machine user-friendly and easy to configure when you want to change your accept/ reject standards? Does it offer fast product changeovers?
In most sorting situations, it’s hard for products to be classified neatly into “accept” and “reject” categories.
not necessarily work on another.
Carryover rate refers to the percentage of a good versus the bad product. It’s as simple as that.
How many good products do you expect to get for every “bad” grain that accidentally gets into the “accept pile?.
Other Factors to Consider
Before making a purchase, you should also consider talking with experienced vendors and consultants. Allow companies to come into your facility to:
- Make an initial assessment
- Review any data you may have on your material volume
- Review data on any expected material changes and percentage recovery
- Material residue
- After the evaluation, request for a written report that includes:
- Feasibility of using the machine
- Expected tangible improvements
- Any other modifications/changes needed to your operating system to allow the new equipment to perform properly
- Budget cost estimate or estimated operating costs
In addition, you can opt to send a stream sample of your material to potential vendors for testing – by doing this;
Types of Optical Sorters
There are two main types of color sorters namely:
- Chute-type color sorters
- Belt-type color sorters
In this chapter, we shall look at each of these sorters, their primary features, benefits, applications, and drawbacks of each.
3.1 Chute-type Color Sorter
A chute type color sorter is basically a sorter machine that has a chute where the materials are fed into in a vertical manner.
Once the contents are poured inside the device, gravity takes its course, pushing the content down and into the sorting system.
As the materials slide down the chute vertically, they collide with each other, creating friction and larger vertical movement ensuring that no elements are stuck or left behind.
This type is the most common, especially in the food industry, distribution, recycling, and waste management industries.
It’s also ideal for anyone looking to save a few bucks, thanks to its lower prices, especially when compared to a belt-type sorter.
However, a chute-type sorter can’t be used to sort all materials as it has different channels specifically designed based on sizes and shapes of the material.
This machine is designed to screen the broken, defective, and any deformed object from the raw materials and then classify the products accordingly.
An excellent example of an industry that can benefit from a Chute-type sorter is the tea and coffee beans industry.
This is because the machine is able to quickly and efficiently sort through different types of tea leaves or coffee beans and grade them based on their weight, size, color, shape, and much more.
3.1.2 Chute Optical Color Sorter
This type of sorter has higher capacity output because it’s able to sort out materials faster and in larger volumes. It’s best suited for materials with a lower percentage of defects because of the speed and the manner in which it sorts the content out. As earlier mentioned, Chute type sorters are widely used in:
- Food processing
- Waste management
- Plastic industry
Chute optical sorter machines offer a wide range of screening capabilities for a variety of products.
Simply put, the sorting capacity of a Chute-type optical sorter depends on the number of screening units. I.e. some chute color sorters have different structures used for sorting.
Some of them include single layer color sorting and multi-layer color sorting.
If you stumble upon a sorter with these features, it means that machine can be able to detect the defects and the good things all at once.
Generally, the machines can sort through 0.2 – 3.5 tons per hour for every chute depending on the materials it’s sorting with an accuracy rate of anywhere between 97 – 99% accuracy rate.
Finally, the sorters can also predict a carryout rate of anywhere between 10:1 to 15:1 or more (depending on the manufacturer.)
Normal & Reverse Sorting Mode
Most chute-type sorters are equipped with two different sorting modes namely:
- Normal sorting
- Reverse sorting
Normal sorting mode is the most used mode when it comes to sorting out materials that may have small portions of defects and impurities.
Reverse sorting, also known as invert sorting is best used for materials that may have larger portions of impurities and defects.
NOTE: Both of these sorting modes can be used to separate flawed objects from the raw material.
Additionally, both sorting modes (Normal and Reverse) can be used individually from the same machine.
Another thing to look out for is the technology used. Quality sorters are armed with high-tech image correction and full-color screening technology.
Image correction technology, also known as non-linear aberration correction technology is used to correct any errors or distortions in an image automatically – it rectifies any image errors caused by a bad signal or a signal error.
Sorters utilizing or using these technologies have a higher chance of providing a more accurate rate of sorting. The best thing about chute sorters is that they are easy to use and operate.
They have a user-friendly interface that is pretty easy to understand.
However, every machine is packed with a detailed guideline to help you better understand how to operate it, ensuring the operation is simple and straightforward.
3.1.3 Parts of a Chute Color Optical Sorter and How they Work
To better understand how chute color optical sorters work, let’s peel it back piece by piece and look at each piece individually.
1. Material Hopper – The material hopper is the initial place where the raw material is fed into the sorter.
Most material hoppers are made from stainless steel material that’s food grade – meaning the stainless steel has passed through the correct bodies to ensure that it’s safe to touch food directly.
If you have a specific metal in mind that you’d prefer to be used by the manufacturer, you should always voice this out because some manufacturers do offer a customized material hopper option.
After the raw materials are put into the material hopper, gravity pushes the content down and onto our next part of the chute color sorter.
2. Vibratory Feeder – We mentioned the vibratory feeder before but let’s refresh your memory. This is the part of an optical sorter that vibrates and equally distributes the raw materials in uniform.
I.e. it ensures the raw material gets inside the chutes in an even manner without any overlaps. A good vibratory feeder will vibrate at high frequency, enabling the raw materials to drop from it evenly and form a single layer of flow.
3. The Chute – Optical sorters have a different number of chutes depending on the manufacturer and its intended use. A sorter can have anything from 1 feeding chute up to 12 or more chutes.
When the materials leave the vibratory feeder, they are fed into the chutes and divided accordingly.
Most chutes are made from aluminum alloy, which allows the raw product to quickly and smoothly pass through in a gliding manner.
NB: the length of the chute also depends on the manufacturer and the sorter model.
Additionally, since the chute has a smooth channel, the speed at which the raw product moves through also increases, thus having a significant effect of the sorting capacity.
The chutes are housed in a dust cover which is specially designed to ensure that no external factors interfere with the screening process.
* The longer the length the chute, the easier it is for the cameras to take images of the objects easily
4. The Cameras – Inside the chutes are high-speed linear array cameras that take photos of the raw products. The images captured by the camera are then processed for the accept/ reject criteria
5. The LED Light – For the machine to properly function, it needs to be able to take clear imaging of the materials it’s about to sort.
With that said, the camera needs light for proper functionality. Optical sorters have LED lights that provide ample lighting for imaging. The light is installed on the front side of the shooting area.
6. The Ejector – After the images are captured, they are processed, and the digital signal from the CPU is sent up to the ejectors which respond quickly and release the compressed air to push them out of the production line.
The air ejected change depending on the accepted or rejected material movement, resulting in a separation of the good and bad material from the raw material.
7. The Filter and Air Compressors – This is the system that every optical sorter relies on to sort and to remove all the wrong products from the good ones.
The system uses information from the CPU to make a calculated decision. For example; after you have inputted your criteria (accept/ reject), the air compressor and filter work together to wean out the bad from the good product.
To put it in simple terms, the air compressor allows for continuous compressed air.
Next, it works with the filter to remove the bad from the good by pushing out compressed air that pushes the bad down or up (this depends on the upward or downward ejection trajectory we spoke about earlier in the previous chapter.)
The air filters then quickly open up and remove any substantial defects in the compressed air.
This helps to increase the accuracy of the sorting as well as extend the machine’s lifetime.
3.2. Belt-type Color Sorter
A belt-type color sorter works precisely as you would expect; it takes the raw material through a belt on a horizontal manner and transfers it to be screened in the image area.
To better understand this, picture how the belt at the supermarket works; you put your items on the rotating belt, and it slowly takes your products from the moment you put them on and in a horizontal and straight manner;
it transfers the products to the finish line (the clerk) This machine works in the same way.
A belt-type optical sorter uses a straight and horizontal forum to transfer the product into the chutes.
The raw materials are divided into smaller percentages and then moved in a smooth and very stable manner – since the belt is horizontal, the raw products are not bounced around at any time.
The main benefits of using a belt-type sorter vs. a chute-type sorter are:
- Belt-type sorters have a higher selection rate. Because the belt is able to carry the material smoothly and steadily, the raw material is easier to capture through image and sort out accordingly.
- This type of equipment can screen very lightweight things – i.e. tiny grains of different sizes and shapes
- Thanks to the horizontal manner that the raw product is taken through, the machine can safely transport the product without causing any damage.
- Additionally, a belt sorter reduces any chance of breakage thanks to its very minimal chances of collision
- Finally, a chute sorter is specially designed to cater to specific shapes and sizes of products, which limits its range of screening. However, a belt-type sorter can be able to sort products of irregular shapes, sizes, and volume.
3.2.2 Belt Optical Color Sorter
A belt-type optical sorter will still sort your material but in a different manner. The machine, as mentioned above, uses a horizontal drop (as opposed to the vertical drop from the chute-type optical sorter.) This type of optical sorting device is mainly used to sort and grade very light, fragile, and irregular industrial product materials such as:
- Watermelon Seeds
- Sunflower seeds
- Nuts, cashew, almond, raisin, jujube, cotton, and pistachio seeds
- Lyceum Chinese
- Shrimp skin
- Ore and coal
- Salt, sugar
- And many other industrial products
Most belt-type sorting machines offer a sorting capability of anywhere between 1 ton per hour to 2.0 tons per hours – this of course still depends on the materials being sorted.
Additionally, a belt-type sorter can offer a sorting precision rate of 98 – 99.9% accuracy and a carryout rate of anywhere between 10:1 to 15:1 (good: bad) depending on the manufacturer.
Normal & Reverse Sorting Mode
Similar to the chute-type machine, the belt-type device uses two sorting modes namely the:
- Normal sorting mode
- The reverse sorting method
The normal sorting mode is still the best mode to use when you want to sort out raw materials that contain large amounts of impurities.
For example; the normal setting mode can be used to separate the good nuts from the raw product. The reverse sorting mode is better suited for the raw products that may contain a number of impurities or contaminations.
Still using the example of the nuts; the reverse method can be used to pick or wad out the bad or defected nuts from the raw products.
*Some belt-type sorting machines can handle both normal and reverse sorting modes at once.
3.2.3 Parts of a Belt Color Optical Sorter and How they Work
A belt type optical sorter is pretty straight-forward. It uses very simple and easy technology and how it works is just as straightforward.
It’s very similar to a chute-type sorting machine but with a few tweaks here and there. Here are the main features of a belt type optical sorter:
- The Belt – After the material hopper, this is where the raw materials are thrown in and distributed in an even manner. The belt moves the raw materials from the primary input area and in for an image shot.
- The CCD Camera – Similar to the chute-type model, the cameras here collect a high range of images for the CPU. The photos are mainly in color detection mode (i.e. red, green, brown, etc.)
- The Sensors – Most belt-type sorters use DSP plus FDGA sensors and linear screening technology to help further differentiate the different colors. To put it in simpler terms, the sensors found here are able to distinguish between; let’s say a light brown and a dark brown/bright green; dark green, etc.
- The Ejector – This works just the same as that found on a chute-type optical sorter. Its primary purpose is to detect any rejected items and remove them accordingly to help with the accuracy of the final product.
Before we talk about how a belt optical sorter machine works, we should cover the different types of structures you might stumble upon. There are two types of structures that are very famous namely the:
- Single layer structure
- The two layers of structure
The single layer structure uses high-resolution CCD digital cameras to find any defective particles in the raw product.
Additionally, this type of machine has high-speed mini ejectors that help improve the sorting capabilities The two layers of structure use double sorting programs, which are performed at the same time.
This means that the first process filters the material into place while the second process selects and classifies the content accordingly.
The best part of using this type of sorter is how easy it is for you to control the settings including the:
- Start program
- Color process selection
- Close, and much more
How it Works
Now that we’ve discussed the parts found in a belt-type optical sorter let’s talk about how it works and how it’s actually different from a chute-type optical sorter.
After the raw product is put into the material hopper, it’s then passed down onto the belt for further assessment. Here, the raw products are dropped onto the belt and evenly transported to the CCD cameras.
Before that though, you should note that because the materials are on the belt, you’ll be able to view all sides of it (what we mean is; because the belt is flat, you will be able to see how they are evenly distributed and much more.)
A belt type sorter takes into account the different color selection of all the raw material that passes through (still depending on your set criteria.)
In addition, it also detects the colors of any material that passes through that resembles any previous raw material.
*What we mean is; if there were grain or content that had passed through with a near-similar color to the set “accept” criteria but didn’t pass the test, the machine would be able to detect this and discard any other raw materials that pass through with the same similarities and vice versa.)
When the raw product reaches the end of the belt, it’s then imaged using the high-speed CCD cameras.
At the same time, this is happening, the sensors receive the images within milliseconds, process and analyze the images, and finally send out a signal of “accept” or “reject”.
Once the CPU (Central processing unit) receives this signal sent from the sensors, it controls the ejectors to open or close accordingly (close if the material passes the set criteria or open and blow out the “defect” or “bad” material out from the processing line.
At this point, we’ve covered what an optical sorter is, the benefits of using it, how it works, and the different types of optical sorters available in the current market.
It’s now time to find out all the ways you can apply these machines in your company for better yield, lower labor costs, and much more.
Let’s find out which industries can benefit from buying and using high-quality sorters.
Application of the Optical Sorters
Now that we know the purpose and types of optical sorters in the market, we agree that they are essential in boosting productivity.
You will be saving time and energy when you need to sort out just about anything.
Also, you will be boosting the aspect of perfection in your end product – something that you are less likely to meet under normal circumstances.
Optical sorters will come in handy in several industries.
The following are some of the best applications of the optical sorters, which show their importance and relevance.
4.1 Application Industrials
Many industries are embracing this type of technology to help sort out items with the aim of only producing the best quality. Below is how optical sorters play an essential role in different industries.
• Food Industry
The food industry is a sensitive department, and it is best that you uphold all the food safety processes and security measures.
You want your product to be of nothing but high quality.
With that said, how you process the food from the initial stage matters a lot. From how the food is grown to how it’s processed and packaged, every stage needs to be efficient and effective.
Your food needs to be sorted and categorized in a manner that the bad pieces are removed from the final product.
Optical sorting equipment will help you get rid of unwanted vegetable matter, sticks, any stones, as well as stems.
An optical sorter machine will also enable you to eliminate dangerous or harmful content from the food substance;
thus eradicating any cases of food poisoning in your business.
Food safety goes hand in hand with the quality of food you produce.
Your machine will be ensuring that the foods remain up to standard in accordance with the regulations.
The choice to involve optical sorters comes with the advantage that you will offer high-quality foods while at the same time retaining aspects of cleanliness and health.
This type of machinery will address issues such as cleaning, removal of defected foods and foreign material, and quality end products.
The best part of buying an optical sorter is that if you want to package the food, you can also employ the use of optical sorters.
Aside from removing the “bad’ items from the “good”, the machine can also be used to aid with the packaging process.
What we mean is, you can use sorters to group the products for packaging.
For example; if you want to package a darker grain separate from the lighter one, all you have to do is the program the device and you’ll end up with two piles of dark and light;
making it easier for you to package the end-product accordingly.
• Chemical Industry
In the chemical industry, the substances you will be coming across are probably hazardous.
This makes it unsafe especially if you do not have the right protective gear.
In an effort to help minimize on risk; not just to the individual handling the chemicals but also to the individuals who will use the chemicals later, sorting is essential.
You must also ensure that you have consistent operations.
This will, in turn, optimize your productivity while at the same time lowering the cost of services. How is this possible you may ask?
Optical sorters can identify differences in color, size, as well as consistency.
Unlike the use of human resources to test chemicals, it is, and it will increase the risk of contamination from exposure.
When you are working with chemicals, you need to understand that purity is critical. Mixing the wrong chemicals can be very harmful.
Chemicals are very broad in nature; meaning that they are different in several ways.
Rather than having to test every single drop with the aim of determining which the best is, why not invest in an optical sorter with the right features.
You will be able to distinguish between chemicals faster and easier without exposing yourself and your employers to any dangers.
• Plastic Industry
Plastics come in different qualities to suit varying uses. More importantly, plastic continues to transform, and you will notice that the industry is customizing the use of plastics to day-to-day applications.
Plastics are used by tons of other industries including the packaging, medical, electronic, as well as transportation sectors.
If you are in the plastic business, your quality needs to cater to the relevant sector it’s going to be used for.
This means that you must be careful of the type and quality of plastic you produce.
For example, the quality of plastic for medical purposes will vary when compared to plastic made for the transportation industry.
A sorter will enable you to have the ability to sort through tons of plastics per hour without compromising on quality.
In addition, you will be able to run tests before releasing any plastic products into the market.
We all agree that if you are going to release plastic products in large masses, then you will need to ensure that they are the same.
This is in terms of color, size, as well as the density of the plastic. Imagine producing millions of plastic jugs only to find out that half the number is different from each other, which means that they are defaults.
You will not only be running losses, but you will also be destroying your brand in the long-term.
Opting to buy an optical sorter device will ensure that this never happens.
• Pharmaceutical Industry
We rely on pharmaceutical companies to produce the right medication to help prevent and/or cure a given ailment because a slight mistake can cause long-term effects on you and your loved ones.
To avoid such occurrences, optical sorters can be used to distinguish between medications; especially tablets and for production purposes.
When visiting a chemist, you will notice that some drugs look very similar.
Without the right labeling, one may easily confuse them.
An optical sorter provides you with the ability to clearly distinguish between different drugs and testing equipment as it has the ability to differentiate between small differences in shape, size, color, as well as composition for each medicine.
The use of optical sorters also means that you can increase the production of medication and other pharmaceutical products. You can also produce enough to reach out to all targeted individuals.
You must have heard of hospitals running out medicine or equipment only for them to be told that they must wait. Such cases leave patients exposed.
The faster you can sort high-quality products in this industry, the quicker you will also distribute them.
Use optical sorter technology to separate different types of drugs and equipment while at the same time ensuring that they all meet the desired standard as provided by the law.
The packaging industry aims to provide safety and security measures of all your products.
You want to be able to pack your items and ensure that they arrive in good condition.
To help you to meet this objective, you must use the right packaging material.
Packaging materials differ in several aspects.
Looking at the market, you will identify the differences in the type of materials used for packaging, the shape, size, design, as well as the purpose.
While the shape, size, and material are all about your preference, you must be precise about it. The material you pick is dependent on its purpose.
Using an optical sorter will help you to sort the packaging materials and products in the right category.
They will ensure that products of the same design and color are packaged together.
Your consumers do not want to feel cheated of their purchase.
With that said, you want to ensure that any products with a default such as color or size difference are packaged accordingly.
The consistency in the quality of the products will boost consumer loyalty and in turn increase sales. This type of technology is accurate and reliable.
This makes it ideal for this industry in terms of higher production, consistency, and unmatchable quality.
• Agriculture Industry
In the agricultural industry, people are looking to have the best produce. For you to meet this objective, you must plant the best quality seeds.
Optical sorters will sort different types of seeds to ensure your end products are uniform. Despite the difference in seeds, you can sort seeds ranging from corn seeds, carrots, onions, soya, as well as grass seeds.
Why is this important in agriculture? It increases the chances of maximizing germination as well as bettering the appearance of the seed product.
If you want to produce similar products, optical sorters will ensure that the seeds are similar in size, shape, and color.
In addition, you will be able to remove seeds that have any defects before planting.
You can get rid of seeds with errors such as diseases, seeds with insect damages, broken ones, as well as those you do not want to be associated with that specific batch.
Some seeds are similar in every way, but they differ in terms of color. As a farmer, you are sometimes looking to have a perfect collection of seeds that are similar in every way;
as well as healthy and clean. You can use optical sorting for this purpose.
You will be able to reduce the possibility of cross-contamination of seeds, which means that you will improve your overall levels of germination.
Graphic: 10 Chutes Optical Sorter for Rice Sorting
Every farmer wants to have the best, and you can stand by this objective with the help of an optical sorter.
You have the ability to increase productivity while at the same time; lower operational costs.
• Recycling and Waste Management Industry
This industry comes across several items and products that cannot be recycled without sorting them out.
For example, if you recycle single commodities such as plastics or metal scraps, you must first ensure that the materials are not together.
The use of a human resource such as in third world countries is not accurate, thus the need for optical sorters.
Optical sorters make the process easy and fast, allowing companies in this industry to increase productivity.
You will be able to minimize mistakes when you are recycling – for example, an optical sorter can remove small pieces of plastic that have been mistakenly put in the glass pile.
The objective of including this machinery in different industrials is to promote efficiency and reliability.
These machines can boost performance and production while remaining strict to quality assurance.
Every industry wants to sort their products depending on different aspects such as size, color, quality, variation in material, and remove defaults.
This means that you will produce more and minimize mistakes.
A high-quality product reduces the risk of any negative discrepancies meaning you will be able to satisfy your market demands.
4.2 A Complete Materials Sorting List
Optical sorters are beneficial for use in the above industries. To help you to narrow down on the possible use of the machinery on a day-to-day basis, let us have a look at the materials you can screen with the help of an optical sorter.
The optical sorter can sort different types of leaves such as tea, Cigar filler, free lamina, as well as dehydrated vegetables. It will remove unwanted items like stems and impurities. Leaves such as tea leaves vary in quality, and we know that they are of different breeds and grades. The right machine will help you sort these categories fast and conveniently.
An optical sorter will be able to leave you with just one type of bean while at the same time ensuring that the selected beans are pure and of the best quality.
Obtain your mung bean, peas, soybean, pigeon peas, as well as chickpeas and common beans from the collection with ease.
Sort out your gummy candy in terms of color, shape, and size fast. Also, you have the ability to eliminate any candy that has unpleasant defaults.
Many types of spices are ground, and it can be difficult to separate anything from them.
With the help of sorter technology, you can ensure you have a pure product.
Some of the spices it can sort include nutmeg, chili, cinnamon, clove, cayenne pepper, and mace.
Sort out spices before the production stage to ensure you get rid of unwanted products before arriving at the final stage.
If you love nuts, you know that the best quality nuts will trigger your taste buds anytime.
Mixing them does not bring out the pleasure of specific nuts.
Sort out your walnuts, peanuts, pecans, hazelnuts, and macadamias not just from each other but also remove the rotten and unwanted ones.
You need pure rice with matched quality to enjoy a good meal.
Whether it is black rice, berry rice, wild rice, or glutinous rice, you can easily separate them.
Even with a similar type of rice, you can remove bad rice and also broken rice.
You will be able to satisfy the needs of your customers despite their difference in preference.
Sorting grains according to quality and type is essential not just for food preparation but also in the agricultural industry to help prepare you for planting season.
You can sort wheat, maize, and millet, corn, spelled Teff, triticale, oat, and sorghum.
• Dry Fruit
The category here is endless. It will include apricots, apples, and pears, all types of berries, mango, papaya, pineapples, and kiwi fruit.
Sort by the quality and remove any fruit with default. After sorting, you will be able to package them; therefore, reducing the amount of time you need to complete the entire process.
You can sort out chips and French fries with ease while at the same time ensuring that you will not contaminate the food preparation process. You can also ensure that you have the right size and shape when sorting out your snacks.
Farmers have the opportunity to present their grains without compromising on quality.
You can sort out your seeds including Poppy Seeds, Sunflower Seeds, Pumpkin Seeds, Mustard Seeds, Cumin Seeds, Tamarind Seeds, Flaxseed, Hemp seed, Rapeseed, Oilseeds, melon seeds, and sesame seeds.
• Sea Food
Seafood if mishandled can raise health concerns. You need to ensure that all products adhere to safety.
You can consider sorting by size, quality, boneless, or otherwise.
You will also be able to sort by type of seafood.
You can obtain a sorter that can distinguish green and blue lip mussels, peeled or non-peeled shrimp, red and white tuna flakes, as well as crabs.
Minerals are different in nature and not just in their type but in their categories.
There are metallic, non-metallic, colored ore, black ore, as well as precious metals.
Each group has different metals, and these metals will differ in terms of quality.
Non-metallic mineral you can sort include potassium feldspar, quartz stone, talc, phosphate, calcite, andalusite fluorite, vermiculite, mica, bentonite, kaolin, barite, feldspar, quartz, calcium carbonate, pebbles, cryolite, Limestone, manganese, and ore amongst others.
Black ore metals include monocrystalline silicon and polycrystalline silicon.
Colored ore minerals such as copper, mercury, lead, zinc, tin, magnesium, cobalt, aluminum, tantalum, and silica can quickly be sorted.
This is in addition to precious metals like gold, silver, tungsten, and molybdenum.
These products and materials make it easy for you to identify the right optical sorter to invest in.
As earlier mentioned, Chute type sorters are widely used in distribution, packaging, food processing, recycling, mining, waste management, chemical, plastic industries.
You must also consider the technology in use when looking at the product you need to sort.
The idea is for you to boost efficiency. Many consider buying the chute sorters because they are easy to use and operate because of their user-friendly interface.
Optical Sorting Machine Installation
Optical sorting machine installation is necessary because you need to ensure that it functions as expected in the long-term. You must understand its different mechanical parts. This will help to boost functionality and ease operations.
Optical sorter accessories differ to help meet the desired objective. The accessories will help to narrow down your sorting abilities.
Also, they will help to become more efficient. We leave you with the ability to upgrade your equipment when the need arises.
We provide high-quality accessories that you can use to sort and classify different materials according to color, size, and shape.
The accessories will also come in handy after long-term use where you will notice wear and tear of some parts. The accessories will differ from one machine to another.
However, you will find the following accessories generally.
• Air compressor and air filter
The air passage system comes with these features amongst others such as a micro-mist filter, regulator and pressure gauge. Combined, they supply the machine with high purity compressed air.
• Oscillating feeder
This device is part of the machine, and you can choose to use the provided feeder, or they can upgrade and obtain a different feeder to suit your personal needs and preferences.
This is not just dependent on choice but also on the material; you intend to sort out.
This is a high-speed eject control apparatus that will spurt pressed air that will blow away the rejects.
It is essential to ensure that you obtain an accessory that fits perfectly.
When purchasing the product, you will be able to identify the accessories that come with the machine as well as the accessories that you have to buy separately to boost efficiency.
5.2. Installation Guide
You must be careful when installing your optical sorter to prevent accidents as well as ensure it works perfectly.
We provide you with an installation guide with a systematic process of how to assemble the different parts.
The guide we offer also includes the Dos and Don’ts of how you should operate the machinery.
You will identify the dangers and warnings to enable you to ensure your safety as well as that of others surrounding you.
We offer information on details that address preparation as well as the operation of your machinery.
The machine consists of technical parameters, mechanical structures, the installation process, operation as well as maintenance.
The following is the purpose of the installation guide.
- You will be able to know the structure and performance of the optical sorter
- It provides instructions on how you will use the machine correctly
- It comes in handy in aspects such as maintenance, repair as well as replacement parts
- Provision of all warning labels
5.3. Professional Installation on Site
We provide installation on-site for our clients. Every purchase means that you should have the installation process done on the site by professional.
Whether you buy online or if you buy from one of our retail outlets, you may request for professional installation on site.
Keep in mind that as much as we are providing you with a machine, there is much more you need to learn if at all you will reap the best from it.
Installation on-site allows us to train you on how to use the equipment.
You will be able to test a sample of what you need to sort just to ensure that it can deliver what you want.
For example, if you are looking for a rice sorter, we will place a sample and guide you on how to operate the machine.
This will require that you understand all the settings and how to adjust them.
If you are sorting only according to color, we will highlight what is required, and if you have to sort according to rice type, there are settings that you can adjust to meet the purpose.
During the installation process, we will also guide you on when and how to use other devices that support the functionality of the optical sorter.
This will include accessories such as the air compressor, which comes in handy in determining the speed and accuracy of your equipment. The following is a notice of installation for you to follow.
- Always install the machine on a ground level
- Avoid too high or too low temperatures where you will be installing the device
- No vibration should be present in the installation site
- You must prevent any sort of interference or strong electromagnetism when choosing your installation site
- Prevent locations with direct and extreme sunlight.
This guide ensures that the machine not only functions in the right manner but that it remains in good condition.
The equipment will serve you in the long-term as long as it does to use it properly and service it when required.
Frequently Asked Questions (FAQ)
Q: Can I find an optical sorter that can sort different types of materials all in one?
A: Yes you can. There are optical sorters that can sort and categorize the different type of materials and substances. You can find one that can classify grains, minerals as well as food substances.
However, it is important to note that you cannot do it all at the same time considering that it may introduce health hazards. For example, you cannot mix minerals and food substances at the same time.
Q: Do all-optical sorters have the same holding capacity?
A: No, they do not. Optical sorters are different and they, in turn, come with varying capacities of holding.
Some are designed for small-scale use whereas others are designed for large-scale use.
Other than their difference in size, they also differ with respect to holding capacity and their capabilities.
Q: Can you train me on how to use the equipment after purchasing?
A: We offer training services for our clients. We ensure that you familiarize yourself with both installations of your optical sorter as well as on how to use your equipment.
This will help to reduce the risk of an accident. Also, you will better understand what your machine can do for you and if it allows for upgrades.
Q: Can I upgrade an optical sorter later?
A: Yes you can upgrade your machinery over time. Depending on what you want your machine to do, you can always consult with our team.
We are ready to help you make the right choice and determine which kinds of upgrades are best for your specific type of equipment.
Q: Do accessories come with the machine or do I have to buy them separately?
A: Depending on your machine, there are some accessories that come with the device whereas you have to purchase others.
You will, therefore, be able to determine what you get when buying the machine and other possible accessories that you can buy later if need be.
There is a team of educated and professional personnel ready to address any concerns.
Optical sorters are gaining popularity in the market. They are proving efficiency as well as reliable in various industries such as agricultural, recycling, and wood industry just to mention but a few.
It also comes in handy in the food, chemical, pharmaceutical, as well as packaging industries.
You will be able to perfect the aspect of sorting different material with the aim of boosting and easing production. You will also understand the installation process.
In addition, you will know what the company offers.
Other than understanding the application industrials, we have provided a list of complete materials that your machine can sort.
This will help you to purchase the right equipment depending on your needs and preferences.