SG1200 Optical Sorting Machine
|Sorting Ranges||Rice, Grains, Tea, Nut, Bean, Plastic and other materials|
|CarryOver Rate(Good: Bad)||≥ 10 : 1|
|Working Voltage(Vac)||110 – 380|
|Air Consumption(L/min)||< 1000|
SG Optical Sorting Machine
SG Optical Sorting Machine is a kind of double layers intelligent screening machine with a horizontal transfer belt. It is designed to sort and mark and classify any corps and industrial products with a small diameter. Especially it is an ideal sorting solution for light, irregular, fragile materials. It can be widely used to agriculture, food processing field, plastic recycle fields and more. SG Optical Sorting Machine separates the broken and faulty products from the original mixture through products’ the shape, color, and size information. Its sorting capability is 1.2~6ton per hour depends on materials types. The sorting accuracy is close to 98% and the carryout rate(good: bad) is over 15:1. What’s SG R&D Team could assist you to customize various optical sorting machines with different structure and sorting capability as well.
Why SG Optical Sorting Machine
- No. 2 Color Sorter Manufacturer in Whole Asia-pacific
- 20 Years of R&D and Manufacturing Experience
- CustomizedColor Sorting Solutions
- One-Stop Sourcing
- 2 Years Warranty
- Complete After Sales Services
- Excellent Color Sorters With Competitive Prices
Optical Sorting Machine
SG Optical Sorting Machine is a double layer belt type color sorter. it features a horizontal transfer belt, which is designed to transport objects to be screened to the image acquisition area. The lateral transmission reduces collisions caused by vertical drops. So it is widely used to sort and grade light, irregular, fragile materials. SG Optical Sorting Machine is widely applied to Nuts, Cashew, Almond, Pistachio, Sunflower Seeds, Watermelon Seed, Raisin, Lyceum Chinese, Jujube, Cotton Seed, Chili, Shrimp Skin, Ore, Coal, Salt, Sugar, Glass, Plastic, Pearl, Pill, Gum, Industrial products, etc. SG Optical Sorting machine sorting capability is about 1.2 to 1.8ton according to different materials. The sorting accuracy is close to 98% and carryout rate is over 15:1. The Rating Voltage is 380Vac. SG Optical Sorting Machine has two different sorting modes: Normal Sorting and the Normal Sorting Mode- it is better for materials containing a large number of impurities. The Reverse Sorting Mode- it is more suitable for the materials containing a small number of impurities. Double Layers Optical Sorting Machines are commonly used for food sorting in the food industry with strict safety measures. We provide 100% food inspecting before and after sorting. Optical sorting also used for waste products recycling, the tobacco industry, and the pharmaceutical manufacturing industry. SG optical sorting help to improve the throughput of the business of processing industries. Optical color sorter machines proved durable and long-lasting. High definition CCD camera used in SG Optical Sorting equipment to capture an accurate image for processing. Most importantly the image acquisition system is capable to identify RGB colors information from the raw material to identify good or bad products. The image processing system can recognize the RGB information and find the difference in color, shape, size, and convert the information into an electronic signal. The Double layers structure allow the machine to use two different sorting modes at the same time. SG Optical Sorting Machine also designs a unique suction system. The system can remove light and dust from raw materials, which will help prevent lens contamination. Features of the Optical Sorting Machine
- Advanced Color, shape and size sorting technology
- Precise ejection system
- Programmable output with the high return value
- Minimize false ejection
How does it work? SG optical sorter uses advanced inspection technology, raw material transferred from one belt to other from the material hopper. When the material arrives at the end of the belt Captured by the LED illumination and CCD cameras. Meanwhile, Sensors diagnose the defective or fine particles and send accept or reject signal to the other end. When CPU receives the signal from the sensors, it controls ejectors to open or close the nozzles. Where all the material that does not meet pre-set criteria is removed and the acceptable material will be sent to going out for packaging during this process. Structure SG Optical Sorting Machine consists of ten key components as well. It includes a hopper, Vibratory Feeder, transfer belt, CCD camera, Sensor, CPU Board, LED light, ejector, air compressor and air filter.
- Material Hopper: Both the original material and the second candidate material are starting from here.
- Vibratory Feeder: The branded vibrator ensures that the material slides evenly.
- Transfer Belt: Transfer the material to the specified location.
- CCD Camera with Sensor: Collect, identify the RGB information of the material, and send the relevant signal.
- Sensor- Helps to detect faulty or fine products
- CPU Boards: Read the Signal and Send out the commands;
- LED Light: Provides a stable cold light source.
- Ejector: Release the compressed air to change the movements’ routes of rejected materials;
- Air Compressor: Provide compressed Air to the sorting System;
- Filter: Remove impurities from the air to prevent solid impurities from clogging the nozzle of the valve.
SG Optical Sorting Machines are approved by CE and CSA. It is a safe and stable color sorting machine. Meanwhile, Every SG optical sorting machine is required to do 100% performance testing before packing, which ensures all functions are good. SG has been manufacturing any kinds of Color Sorters Since 2001. And we can make and assemble 500 pieces of color sorters each month. Regularly, we can arrange the delivery in 10 days. What’s more, we would organize a professional engineer team to provide free on-site installation, operation training and 24 hours online troubleshooting.