SB640 Electric Sorting Machine
|Sorting Ranges||Rice, Grains, Tea, Nut, Bean, Plastic and other materials|
|CarryOver Rate(Good: Bad)||≥ 10 : 1|
|Working Voltage(Vac)||110 – 380|
|Air Consumption(L/min)||< 1000|
SORTEK Electric Sorting Machine
Sortek Electric Sorting Machine, also called Track Color Sorter, is a kind of single layer intelligent screening machine with horizontal transfer belt. It is designed to sort and grade any corps and industrial products with a small diameter. Especially it is an ideal sorting solution for light, irregular, fragile materials. The most intelligent solution with CCD camera processing system sort different material in the electrical properties with Sortek Electrical Sorting machine. The photoelectric technology detects the defective material and sorts them automatically to improve the quality of the product. Normal and reverse sorting model is used to classify the good and bad products from the raw material according to the color and shape differences. Sortek Electrical sorting technique provide you one mode of sorting at the same time for your convenience. The three metrics of Sortek Electric Sorting Machine are sorting capability, sorting accuracy and carryout rate. The sorting capability is 1.2~6ton per hour depends on the nature of the material. The sorting accuracy is close to 98% approximately and carryout rate (good: bad) is over 15:1.
Why SORTEK Electric Sorting Machine
- No. 2Color Sorter Manufacturer in Whole Asia-pacific
- 20 Years R&D and Manufacturing Experience
- CustomizedColor Sorting Solutions
- One Stop Sourcing
- 2 Years Warranty
- Complete After Sales Services
- Excellent Color Sorters With Competitive Prices
Electric Sorting Machine
SORTEK Electric Sorting Machine is a kind of Belt type color sorter. It is designed for corps and other industrial products’ sorting. The Machine is not only used to sort regular shapes materials, but also an ideal sorting solution for light, irregular, fragile material.
SORTEK Electric Sorting Machine features a horizontal transfer belt. Belt transport is one of the biggest features of this color sorter. The track is made of high-density PVC. Its surface is textured with lines that ensure that the material moves along the track, and during this process, the objects remain relatively stationary and do not collide with each other.
Every Sortek electric sorting machine is able to sort more than 100+ grains and other industrial products’ sorting. The Sorting Capability is about 1.2~6ton per hour depends on materials types. The capability depends on the belt speed and width. The Speed of the track is about 4m/s. The sorting accuracy is close to 98% and carryout rate(good: bad) is over 15:1.
Sortek Electric Sorting Machine provides various working voltages for different requests in specific countries. In the United States, 120V and 240v are available. Besides, the 230V is the normal voltage rate in Whole Europe Areas. Absolutely, other unique requests are available as well.
SORTEK Electric Sorting Machine has two different sorting modes: Normal Sorting and Reverse Sorting. Both Normal sorting mode and Reverse Sorting Mode are used to separate good products from the foreign mixture.
However, the Normal Sorting Mode is better for materials containing a large number of impurities. But the Reverse Mode is more suitable for the materials containing a small number of impurities. If you want to deal with a large volume of impurities, SORTEK Electrical sorting machine provides you a normal sorting mode. In another case, if you have a small number of impurities you can opt the reverse sorting mode. Both modes are applied with Sortek Electrical sorting machine.
SORTEK Electric Sorting Machine has an exclusive suction system. The system can remove light and dust from raw materials, which will help prevent lens contamination.
Features of Sortek Electrical Sorting machine
- Intelligent Software Supports Auto Sorting
- Over 100+ sorting things and Multi sorting Modes
- High precise sorting helps to detect faulty products
How does it work?
Raw materials are first transported on the belt from one side to another side after leaking from the hopper.
When the materials arrive at the end of the belt, they would be imaged by high-speed CCD cameras.
Meanwhile, the sensors are analyzing the images and sending out a signal of acceptance or rejection.
When CPU receives the signal from the sensors, it controls ejectors to open or close the nozzles.
Where all the material that does not meet pre-set criteria is removed and the acceptable material will be sent to going out for packaging during this process.
Sortek Electric Sorting Machine consists of ten key components as well. It includes the hopper, Vibratory Feeder, transfer belt, CCD camera, Sensor, CPU Board, LED light, ejector, air compressor and air filter.
It is made of Food Safe #304 Stainless Steel, all materials start to sorting here.
Vibratory Feeder: It remains the materials mixture flow to the belt evenly.
Transfer Belt: Transports the material to the specified location.
CCD Camera with High Revolution Sensor: High-Speed CCD Linear array Cameras take photos for the accelerated Materials. High Revolution sensor could quickly and exactly recognize the defects.
LED Light: LED light provides a very good fill light for imaged products and it is installed in front of the shooting area. In order to improve the images’ sharpness, SORTEK adds in a row of cold LED light, which is the benefit for identification.
CPU Boards: All CPU Boards are developed and made by ourselves. It is able to control the ejector and decide when releasing the compressed air.
Ejector: The ejector is a unique solenoid valve with 4.75mm nozzle. It is used to release the compressed air to change the rejected materials’ movement routes. The working frequency is above 1200hz per second, the fastest response time is within 0.6ms; the service life is 5-10 billion times.
Air Compressor and Filter: Air compressor allows to continuously provides compressed air. It is always required to work together with an air filter. And the air filter quickly filters out solid impurities in the compressed air, which helps to bring out rejected products. In order to increase the accuracy of the sorting, we adopt the original SMC air filter.
SORTEK Electric Sorting Machines are approved by CE and CSA. It is a safe and stable color sorting machine. Meanwhile, Every SORTEK optical sorting machine is required to do 100% performance testing before packing, which ensures all functions are good.
SORTEK has been manufacturing Any kinds of Color Sorters Since 2001. And we can make and assembly 500 pieces of color sorters each month. Regularly, we can arrange the delivery in 10 days.
What’s more, we would organize a professional engineer team to provide free on-site installation, operation training and 24 hours online troubleshooting.